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87
Gas Sterndrive (Continued)
Scheduled Maintenance *
Annually
Every
100
Hours or
Annually
Every
200
Hours or
3 Years
Every
300
Hours or
3 Years
Every 2
Years
Every 5
Years
Touch-up paint power package and spray with corrosion guard.
Change crankcase oil and filter.
Change drive unit oil and retorque connection of gimbal ring to
steering shaft.
Replace fuel filter.
Check steering system and remote control for loose, missing or
damaged parts. Lubricate cables and linkages.
Inspect U-joints, splines and bellows. Check clamps. Check
engine alignment. Lubricate U-joint splines.
Lubricate gimbal bearing and engine coupler.
Check continuity circuit for loose or damaged connections. Test
MerCathode unit output on Bravo models.
Retorque engine mounts.
Check spark plugs, wires, distributor cap and ignition timing.
Check and adjust idle speed.
* Only perform maintenance which applies to your particular
power package.
Whichever occurs first.
Lubricate engine coupler every 50 hours if operated at idle for
prolonged periods of time.
INDEX
- Identification Record 2
- ABC12345Z123 3
- -19 48-12345 3
- Welcome! 5
- TABLE OF CONTENTS 6
- Warranty Information 8
- Warranty Policies 10
- (Worldwide) 14
- Transferable Warranty 17
- United States And Canada Only 18
- Read This Manual Thoroughly 20
- General Information 22
- Exhaust Emissions 25
- Courtesy of ABYC 26
- Wave And Wake Jumping 27
- Shallow Water 30
- Drive Unit Impact Protection 31
- Safe Boating Suggestions 32
- 8 Transistor radio 33
- 9 Drinking water 33
- While You Are Cruising 36
- While Boat Is Stationary 36
- Boat Operation 37
- Inside The Boat 38
- Bottom Of Boat 38
- Cavitation 39
- Ventilation 39
- Propeller Selection 40
- Important Information 44
- Drain Plug and Bilge Pump 46
- Trailering Boat 48
- Stolen Power Package 49
- Replacement Service Parts 49
- 20-Hour Break-In Period 54
- After Break-In Period 55
- End of First Season Checkup 55
- Operation 57
- Audio Warning System 59
- Remote Controls 64
- Power Trim 67
- Operation Chart 73
- Specifications 74
- • Corrosion of metal parts 75
- Seacock Size Recommendation 77
- Crankcase Oil 77
- Engine Specifications 79
- (4 Cyl. Models) 79
- (V-6 Models) 80
- (V-8 Models) 81
- @Idle 4 psi (28 kPa) 82
- Maintenance 85
- Fluid Capacities 86
- Sterndrive 87
- Gas Sterndrive 88
- Gas Sterndrive (Continued) 89
- Gas Sterndrive(Continued) 90
- Checking Fluid Levels 91
- 3.0L Models 95
- Changing Fluids 97
- Changing Drive Unit Oil 99
- EFI Models 101
- Carbureted Models 103
- Components 105
- Lubrication 107
- Engine Coupler 109
- Drive Shaft Extension Models 109
- Propeller 110
- Propellers 115
- Drive Belts 123
- Serpentine Drive Belt 127
- “SEE CAUTION” 136
- Emissions 137
- (Europe Only) 137
- Emissions Testing 139
- Installing Test Probes 139
- Miscellaneous Maintenance 140
- Inspection And Maintenance 141
- Power Package Lay Up 142
- Draining 147
- 3.0L Single Point Drain 155
- 5 Turn on the bilge pump 158
- 7 Shut off engine 159
- Flushing Cooling System 160
- All Other Models 162
- Battery Winter Storage 163
- Power Package Recommissioning 164
- Troubleshooting 166
- Poor Performance 169
- Excessive Engine Temperature 170
- Low Engine Oil Pressure 171
- Power Trim Does Not Operate 174
- (Motor Doesn’t Run) 174
- Drive Unit Does Not Move) 174
- Owner Service Assistance 175
- Resolving A Problem 176
- Customer Service Literature 178
- Andere talen 179
- Muut kielet 179
- Autres langues 179
- Andere Sprachen 179
- Altre lingue 179
- Andre språk 180
- Outros Idiomas 180
- Otros idiomas 180
- Andra språk 180
- Allej glþssej 180
- Ordering Literature 181
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