Mercury 200 Optimax Installationshandbuch

Mercury, Mercury Marine, MerCruiser, Mercury MerCruiser, Mercury Racing, Mercury Precision Parts,Mercury Propellers, Mariner, Quicksilver, #1 On The W

200/225 OPTIMAX DTSPage 10 / 42 90-10234050 1. Place the neoprene wrap around the wiring, hoses, and control cables.37662. Secure both halves of cla

200/225 OPTIMAX DTS90-10234050 Page 11 / 42 Wiring and InstallationWire Color Code AbbreviationsWire Color AbbreviationsBLK Black BLU BlueBRN Brow

200/225 OPTIMAX DTSPage 12 / 42 90-10234050 1. Inspect the routing path to make sure surfaces are free of any sharp edges or burrsthat could cut the

200/225 OPTIMAX DTS90-10234050 Page 13 / 42 IMPORTANT: Correct ignition key switch must be used. If a non-Mercury Marine ignitionkey switch is be

200/225 OPTIMAX DTSPage 14 / 42 90-10234050 • Control Area Network (CAN) link harness - Must be installed between commandmodule harness f

200/225 OPTIMAX DTS90-10234050 Page 15 / 42 DUAL HELM3682abcdea - 14 pin data harnessb - Helm 2 (upper helm) - auxilaryc - Helm 1 (lower helm) - pri

200/225 OPTIMAX DTSPage 16 / 42 90-10234050 DUAL HELM3978abcdeca - Helm 2 (upper helm)b - Helm 1 (lower helm)c - 14 pin data harnessd - Dual helm ad

200/225 OPTIMAX DTS90-10234050 Page 17 / 42 • Make sure all connections are tight and seal all unused connectors with weather caps.3622abSingle Helm

200/225 OPTIMAX DTSPage 18 / 42 90-10234050 NOTE: For dual helm application - Remove CAN 1 and CAN 2 terminator resistors fromhelm 1 (helm closest t

200/225 OPTIMAX DTS90-10234050 Page 19 / 42 • Ensure the wiring harness connected to the command module will reach all theconnection poi

200/225 OPTIMAX DTSPage 2 / 42 90-10234050 Notice to InstallerThis Product Requires Electronic Calibration Before Use.Installation of this product w

200/225 OPTIMAX DTSPage 20 / 42 90-10234050 Installing DTS Command Module and Harness - Dual Engine/Single HelmHARNESS INSTALLATION• Locate a rout

200/225 OPTIMAX DTS90-10234050 Page 21 / 42 • Ensure the wiring harness connected to the command module will reach all theconnection poi

200/225 OPTIMAX DTSPage 22 / 42 90-10234050 Copper Battery Cable Wire Gauge SizeWire Gauge Size Number SAEModels 6-25 hp 30-115 hp (except OptiMax)

200/225 OPTIMAX DTS90-10234050 Page 23 / 42 Battery Information! CAUTIONHex nuts must be used to secure battery leads to battery posts to avoid loss

200/225 OPTIMAX DTSPage 24 / 42 90-10234050 SINGLE ENGINE - BATTERY AT STERNc a b d 3679 a - Batteryb - Black sleeve (negative)c - Red sleeve (posit

200/225 OPTIMAX DTS90-10234050 Page 25 / 42 DUAL ENGINE - BATTERY AT STERNc b c a b a 3680d defga - Red sleeve (positive)b - Black sleeve (negative)

200/225 OPTIMAX DTSPage 26 / 42 90-10234050 DUAL ENGINE - BATTERY AT HELM3701aabbccdeffgha - Black sleeve (negative)b - Red sleeve (positive)c - DTS

200/225 OPTIMAX DTS90-10234050 Page 27 / 42 IMPORTANT: Metal fuel tanks must be grounded to hull or battery ground in accordanceto coast guard regu

200/225 OPTIMAX DTSPage 28 / 42 90-10234050 Switched 12V Accessory Connection+-ob01495PURREDabcdefgha - Batteryb - Fuse - 40 Ampc - Power harness wi

200/225 OPTIMAX DTS90-10234050 Page 29 / 42 DTS Wiring - Single EnginePANEL CONTROLabc3718WHITEBLUEBLK/ORGPUR/YELGRN/YELGRN/ORGGRN/REDBLK/YELBLK/YEL

200/225 OPTIMAX DTS90-10234050 Page 3 / 42 Electric Fuel PumpThe fuel pressure must not exceed 28 kPa (4 psi). If necessary, install a

200/225 OPTIMAX DTSPage 30 / 42 90-10234050 CONSOLE CONTROLabc3717WHITEBLUEBLK/ORGPUR/YELGRN/YELGRN/ORGGRN/REDBLK/YELBLK/YELBLKBLKOFFONdefghij-+a -

200/225 OPTIMAX DTS90-10234050 Page 31 / 42 DTS Wiring - Dual EngineCONSOLE CONTROL–+3309aekiljmnocpgibdhljqidebcrsffga - To port engineb - Terminat

200/225 OPTIMAX DTSPage 32 / 42 90-10234050 System Wiring Installation ChecklistDATA CABLEVerify the data harness is not routed near sharp edges, ho

200/225 OPTIMAX DTS90-10234050 Page 33 / 42 2. Connect the remote oil hoses to the engine hose connections. Fasten hoseconnections with c

200/225 OPTIMAX DTSPage 34 / 42 90-10234050 2. Tighten the fill cap.aor111a - Fill cap3. Remove the cap and fill the engine oil tank with oil.3763ab

200/225 OPTIMAX DTS90-10234050 Page 35 / 42 ! CAUTIONAvoid fuel pump damage. Always fill the engine fuel system with fuel before priming theoil inje

200/225 OPTIMAX DTSPage 36 / 42 90-10234050 Purging Air From the Engine Oil TankIMPORTANT: DTS helm configuration must be completed before pe

200/225 OPTIMAX DTS90-10234050 Page 37 / 42 4. Secure propeller nut by bending three of the tabs into the thrust hub grooves.ob00422Trim In Pin! WAR

200/225 OPTIMAX DTSPage 38 / 42 90-10234050 Paddle Wheel Speed Sensor Installation (If Equipped)Parts ProvidedA B C D a b c d e f g h i i j ob01505

200/225 OPTIMAX DTS90-10234050 Page 39 / 42 Transom Angle RequirementsStandard 13° to 20° transoms - No special adjustment required.a b ob01507 a -

200/225 OPTIMAX DTSPage 4 / 42 90-10234050 Installation Specificationsa b a Ob01471 a - Minimum transom openingb - Engine center line for dual engin

200/225 OPTIMAX DTSPage 40 / 42 90-10234050 4. Fill any gap between the housing and the transom with a caulking material, as shown.Using a putty kni

200/225 OPTIMAX DTS90-10234050 Page 41 / 42 WITHOUT DRILLING HOLE THROUGH TRANSOM (OPTIONAL)Route the cable over the transom or through a drain hole

200/225 OPTIMAX DTSPage 42 / 42 90-10234050 NOTE: Wires can only be pushed into the connector one way. Align the wire terminal withthe tabs inside t

200/225 OPTIMAX DTS90-10234050 Page 5 / 42 3. Connect a hoist to the lifting eye.4. Lift the outboard and place it on the boat transom.Applying Coun

200/225 OPTIMAX DTSPage 6 / 42 90-10234050 Description Nm lb. in. lb. ft.Nut 47.5 35Steering Link Rod FastenersIMPORTANT: The steering link rod that

200/225 OPTIMAX DTS90-10234050 Page 7 / 42 Determining Recommended Outboard Mounting Height(20 in.) (21 in.) (22 in.) (23 in.) (24 in.) (25 in.) (19

200/225 OPTIMAX DTSPage 8 / 42 90-10234050 Drilling Outboard Mounting HolesIMPORTANT: Before drilling any mounting holes, carefully read Dete

200/225 OPTIMAX DTS90-10234050 Page 9 / 42 4. Fasten outboard with provided mounting hardware.3729abcdea - Flat washer (4)b - 1/2 in. diameter bolt