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Mercury 10/15 Sea Pro/Marathon - 6/8/9.9/10/15 HP Handbücher

Bedienungsanleitungen und Benutzerhandbücher für Motor Mercury 10/15 Sea Pro/Marathon - 6/8/9.9/10/15 HP.
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Mercury 10/15 Sea Pro/Marathon - 6/8/9.9/10/15 HP Wartungshandbuch (149 Seiten)


Marke: Mercury | Kategorie: Motor | Größe: 2.16 MB |

 

Inhaltsverzeichnis

6/8/9.9/10/15

1

Service Manual Outline

4

Propeller Information

5

How To Use This Manual

5

Page Numbering

5

General Specifications

6

SPECIFICATIONS

10

Description

13

Mercury Part Num

13

Quicksilver Part

13

Table of Contents

16

Gearcase Lubricant Capacity

17

MAINTENANCE

18

Flushing The Cooling System

19

Fuel System

20

Corrosion Control Anode

21

Spark Plug Inspection

21

Battery Inspection

22

Lubrication Points

23

Gearcase Lubrication

25

Storage Preparations

27

Battery Storage

28

Serial Number Location

30

GENERAL INFORMATION

31

WEIGHT DISTRIBUTION

32

WATER ABSORPTION

32

CAVITATION

33

DETONATION

33

Following Complete Submersion

34

Propeller Selection

35

Compression Check

38

Painting Procedures

38

GEAR HOUSINGS

39

Decal Application

40

DECAL APPLICATION

41

Notice to Installer and Owner

42

Boat Horsepower Capacity

42

Outboard Remote Control

43

Installing Outboard

44

Steering Cable Seal

45

OUTBOARD INSTALLATION

46

2-4-C with Teflon

47

Remote Control Installation

48

Dielectric Grease

54

Battery Cable Connections

55

Tilt Pin Adjustment

56

Special Tools Required

59

IGNITION SYSTEM

60

Electrical Components

61

Test Procedures

63

Torque Specifications

66

Recommended Battery

69

Battery Charging System

70

CHARGING AND STARTING SYSTEM

71

(1999 And Newer)

73

Tachometer Module Static Test

74

91-854009A1

76

91-89045-1

76

RESISTANCE TEST - SCR

77

VOLTAGE SPIKE SUPRESSER

78

DIODE TEST

78

SCR TEST

78

Analog Meter

79

Starting System

80

Starter Motor Does Not Turn

81

• Check cable for open

81

To Rectifier/Regualtor

81

* Battery Voltage

82

Push Button Stop Switch

84

Starter Motor

86

Cleaning and Inspection

87

Testing Motor Armature

87

Starter Motor Reassembly

88

1-5/16 in

89

Starter Solenoid Test

90

Flywheel Ring Gear

91

Neutral Start Switch

91

Tiller Handle Start Button

92

Choke Solenoid

93

Battery Cables

96

Adjustments

99

Tiller Handle Shift Models

100

Maximum Timing Adjustment

101

Idle Timing Adjustment

101

Fast Idle Adjustment

102

ELECTRICAL AND IGNITION

103

WIRING DIAGRAMS

104

(1998 And Prior)

105

(Marathon and Sea Pro Models)

108

(1999 And Newer, Design I)

109

Newer, Design I)

110

(1999 And Newer, Design II)

111

Newer, Design II)

112

BLK=BLACK

114

YEL=YELLOW

114

FUEL SYSTEM

117

Specifications

118

WMC Carburetor Specifications

119

Special Tools

121

(6 - 8)

122

Carburetor Assembly (6 - 8)

123

Carburetor Assembly (15)

124

CARBURETOR ASSEMBLY

126

Carburetor Assembly

127

Fuel System Troubleshooting

128

FUEL DELIVERY SYSTEM

129

Carburetor Removal

130

Carburetor Installation

131

Carburetor Adjustments

133

Measure From

137

Bottom of Float

137

Fuel Pump

139

Primer System

140

Oxides of Nitrogen - NOx

143

Controlling Emissions

143

Homogenized Charge

144

Emissions Information

145

Dealer Responsibility:

146

Owner Responsibility:

146

EPA Emission Regulations:

146

Emission Control

147

Information

147

9.9 - 15 HP

148

Installation

149

Decal Location:

149

Mercury 10/15 Sea Pro/Marathon - 6/8/9.9/10/15 HP Wartungshandbuch (303 Seiten)


Marke: Mercury | Kategorie: Motor | Größe: 5.84 MB |

 

Inhaltsverzeichnis

Service Manual Outline

1

Propeller Information

4

How To Use This Manual

4

Page Numbering

4

General Specifications

5

SPECIFICATIONS

10

Description

12

Mercury Part Num

12

Quicksilver Part

12

Table of Contents

15

Gearcase Lubricant Capacity

16

MAINTENANCE

17

Flushing The Cooling System

18

Fuel System

19

Corrosion Control Anode

20

Spark Plug Inspection

20

Battery Inspection

21

Lubrication Points

22

Gearcase Lubrication

24

Storage Preparations

26

Battery Storage

27

Serial Number Location

28

GENERAL INFORMATION

29

WEIGHT DISTRIBUTION

30

WATER ABSORPTION

30

CAVITATION

31

DETONATION

31

Following Complete Submersion

32

Propeller Selection

33

Compression Check

36

Painting Procedures

36

GEAR HOUSINGS

37

Decal Application

38

DECAL APPLICATION

39

Notice to Installer and Owner

40

Boat Horsepower Capacity

40

Outboard Remote Control

41

Installing Outboard

42

Steering Cable Seal

43

OUTBOARD INSTALLATION

44

Remote Control Installation

46

Dielectric Grease

52

Battery Cable Connections

53

Tilt Pin Adjustment

54

Special Tools Required

57

IGNITION SYSTEM

58

Electrical Components

59

Test Procedures

61

Torque Specifications

64

Recommended Battery

67

Battery Charging System

68

CHARGING AND STARTING SYSTEM

69

(1999 And Newer)

71

Tachometer Module Static Test

72

91-854009A1

74

91-89045-1

74

RESISTANCE TEST - SCR

75

VOLTAGE SPIKE SUPRESSER

76

DIODE TEST

76

SCR TEST

76

Analog Meter

77

Starting System

78

Starter Motor Does Not Turn

79

• Check cable for open

79

To Rectifier/Regualtor

79

* Battery Voltage

80

Push Button Stop Switch

82

Starter Motor

84

Testing Motor Armature

85

Starter Motor Reassembly

86

1-5/16 in

87

Starter Solenoid Test

88

Flywheel Ring Gear

89

Neutral Start Switch

89

Tiller Handle Start Button

90

Choke Solenoid

91

Battery Cables

94

Adjustments

97

Tiller Handle Shift Models

98

Maximum Timing Adjustment

99

Idle Timing Adjustment

99

Fast Idle Adjustment

100

ELECTRICAL AND IGNITION

102

WIRING DIAGRAMS

103

(1998 And Prior)

104

(Marathon and Sea Pro Models)

107

(1999 And Newer, Design I)

108

Newer, Design I)

109

(1999 And Newer, Design II)

110

Newer, Design II)

111

BLK=BLACK

113

YEL=YELLOW

113

FUEL SYSTEM

116

Specifications

117

WMC Carburetor Specifications

118

Special Tools

120

Carburetor Assembly (6 - 8)

121

Carburetor Assembly (15)

123

CARBURETOR ASSEMBLY

125

Carburetor Assembly

126

Fuel System Troubleshooting

127

FUEL DELIVERY SYSTEM

128

Carburetor Removal

129

Carburetor Installation

130

Carburetor Adjustments

132

Measure From

136

Bottom of Float

136

Fuel Pump

138

Primer System

139

Oxides of Nitrogen - NOx

143

Controlling Emissions

143

Homogenized Charge

144

Emissions Information

145

Dealer Responsibility:

146

Owner Responsibility:

146

EPA Emission Regulations:

146

Emission Control

147

Information

147

9.9 - 15 HP

148

Installation

149

Decal Location:

149

POWERHEAD

150

Model 6/8/9.9/10/15

151

91–52344

153

Powerhead Torque Sequence

154

Cylinder Block and Covers

155

Loctite 680 Retaing Compound

157

Loctite Master Gasket

157

2-4-C with Teflon

159

2 Cycle Outboard Oil

159

Loctite 271

159

Powerhead Removal

161

Powerhead Disassembly

162

Crankshaft

165

91-27241

168

Cylinder Bore

169

HONING PROCEDURE

170

Bearings

172

Connecting Rod

173

Reed Block

177

Bleed System

179

Thermostat (If Equipped)

180

Powerhead Reassembly

181

2 Cycle Premium Outboard Oil

185

Cylinder Block

188

Powerhead Installation

193

Break-In Procedure

194

MID-SECTION

196

Clamp Bracket

197

Clamp Bracket (continued)

198

Swivel Bracket

199

Swivel Bracket (continued)

200

Drive Shaft Housing

201

Power Trim Components

205

POWER TRIM

206

DESCRIPTION

207

TRIMMING CHARACTERISTICS

207

TRIMMING UP (OUT)

207

TRIMMING DOWN (IN)

207

Troubleshooting

208

Remote Control

210

Tiller Handle

211

General Checks

212

(All Circuits Inoperative)

214

Power Trim

215

Hydraulic Pump

219

Filling Hydraulic Reservoir

220

LOWER UNIT

222

GEAR HOUSING

224

2.60 IN./102MM

225

TORPEDO DIA

225

(continued)

228

Gearcase Removal

229

Gearcase Disassembly

230

Bearing Carrier

231

Propeller Shaft

233

Pinion Gear and Forward Gear

238

91-824787

240

Reassembly

243

Forward Gear Reassembly

245

Bearing Carrier Reassembly

246

Propeller Shaft Reassembly

248

Water Pump Cover Reassembly

251

Propeller Installation

258

ATTACHMENTS/CONTROL LINKAGE

260

Control Platform

263

Reassembly/Installation

264

Throttle Cam/Control Lever

267

Horizontal Shift Shaft

271

ATTACHMENTS/ CONTROL LINKAGE

282

TILLER HANDLE

284

MANUAL STARTER

294

Manual Starter

295

Manual Starter (continued)

296

Rewind Starter Assembly

297

Starter Rope Replacement

299

Disassembly

301

Cleaning and Inspection

302




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